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I
N T RODUC T ION
U E i combustion analyzers provide real time data that provides information on the condition of the combus-
tion process of your equipment. This information is needed for proper setup and maintenance to verify proper opera-
tion. Benefits of combustion analysis are to increase efficiency thus reducing fuel costs, verification of proper combus-
tion to reduce future problems, and to check for safe operation. A combustion process out of balance can incre a s e
maintenance needs, create excess emissions, lead to safety concerns or waste fuel and money. By checking for pro p e r
operation you are able to confirm a job well done.
This ove rv i ew will explain some of the common terms used in combustion testing
The combustion process (a small amount of chemistry )
Ideal combustion you may have heard the term Stoichiometric (or not)
Relationship between CO2, CO and O2
The analyzer and display
Various text and icons used on the front housing, in the display and on the printout
What will the readings do when adjustments are made
W h e re are you on the combustion curves from these re a d i n g s
T
HE
C
OMBUST I ON
P
ROCES S
What is really going on during combustion? Most of us know it as a fire that is generating heat and possibly
smoke. We know that paper or wood can burn when lit, and continue to burn but what is really happening?
Combustion is a continuous chemical reaction that occurs when a certain temperature is reached, and there is the
p r esence of both fuel and an ox i d i z e r. The most common fuels are hyd r ogen and carbon, and the typical ox i d i z er is
O2 present in the air we breathe. Once the reaction is started it will continue as long as it is being fed fuel and ox y-
gen, and the temperature is sufficient.
I
DEAL
C
OMBUSTION
P
ROCESS
If a perfect condition
could exist for combustion it would
be the burning of pure hyd r o g e n
(H2) in pure oxygen (O2). T h i s
would give us heat and water, and
be the easiest to maintain. Tw o
h y d r ogen (H2), combine with one
O2 molecule gives us two water
molecules plus heat. The re a c t i o n
would be something like figure 1.
It is great in theory that we would
have a very efficient system with
only some heat losses from the
water vapor, but it isnt very prac-
tical. Pure hydrogen and oxygen
are expensive to create, and diffi-
cult to handle compared to other
fuels already available.
C
OMBUSTION
B
ASICS
figure 1
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